s it possible to recapture a memory and to fulfill a youthful
dreams? If you ask Allied Marine sales executive John Burkard, the answer is definitely
"yes." His infatuation with the Hatteras 36 foot Convertible began in 1969
when the boat was introduced. By 1980, Burkard sold his first thirty-sixth foot
Convertible working as a broker at Hatteras of Lauderdale. Last year, as Allied Marine's
and Hatteras Yachts top salesman, Burkard closed a deal on his own boat.
Built in 1976, she had spent the bulk of the life on Lake
Michigan and had only recently been to Florida. She was an incredibly good shape. Her
original paint was still bright, and her pair of 454 gas engines had accumulated only 498
hours. Her deck house was laid out with a convertible sofa and galley, and below,
accommodations included four berths and a large head with a stall shower. She was ideal
for Burkard's family of four.
Burkard knew that even though Julie B, as she would be
called, was in good condition for her age, she would need attention. "Originally I
intended to
cruise Julie B for a
year or so and then repower her with diesels, " says Burkard. A trip to the Florida
Keys from his Stuart, Fla., home was a real eye opener. "Slogging along at 18 knots,
I was burning 32 gallons per hour," he says. Three fuel stops later and $1000 fuel
proved to be the final straw. Burkard went on the prowl for pair of diesels.
In 1976, the 36' Convertible was offered with a pair of naturally
aspirated Caterpillar 3160s (210 hp.), and she was capable of a steady and efficient
16-knot cruise. Burkard wanted at least a 20-knot cruise and estimated that a pair of
modern lightweight turbocharged diesels of about 300hp. would do the trick, and the
Cummins 6BTAs caught his eye. These 1,300 lb. engines develop 300 hp. at 2800 rpm.
Perfect. The fit would be snug, but with ZF 10-degree down-angle gears the geometry
worked. It was Burkard's good fortune that dropping the reduction gears from 2:1 to 1.5:1
made it possible to use Julie B's existing running gear. The forward end of each
engine was dropped one degree to accommodate the existing 9 degree shaft angle. The only
alteration required was trimming the shaft 3". John Sharpe, the boat
builder in charge of the project, took this opportunity to recondition the shafts and cut
fresh tapers and keyways. Strut bearings were also replaced and the couplings refaced.
The next step was a complete redesign of Julie B's
engine space and systems. Extracting the old engines was accomplished without incident.
Sharpe gutted the engineroom and after a thorough cleaning, applied Hatteras gray paint to
the bilges and bulkheads. He installed new bilge blowers but left the original air intakes
untouched because they were big enough for the new engines. This, too, was the case of the
exhaust system. Although Sharpe installed new hose and clamps, he figured that the
original mufflers and 6" transom ports would not generate excessive back pressure. To
save space, Sharpe eliminated the internal raw-water strainers relying solely on the
external strangers. I have seen this arrangement before, but I am not wild about. Time
will tell.
Inspection of the two 20-year-old, 150-gal. fiberglass tanks
confirmed that they were as good as new. Sharpe redesigned the fuel system, replacing that
one quarter inch diameter copper piping with one half inch hose and fabricating a new
manifold. Six ball valves controlling intake and return lines allow fuel from either tank
to serve either engine. Julie B's original Onan 6. 5-kw gas generator was
replaced with a 6-kw Onan diesel unit with a sound shield. The original electrical panels
were tidied up and new engine wiring and instruments added.
With systems complete, Sharpe maneuvered the new diesels into
position with a sliding come-along. "We were fortunate", says Sharpe."
Only
a pipe or two had to be removed to fit them through the saloon door." New engine
foundations were fitted and new exhaust rises installed.
Was it worth the price? Julie B is a jewel, and her
performance with the new diesel power is better than expected. Adding cup to her original
20" x 20" 4-blade wheels gave Julie B a cruising speed of 24 knots at
2600 rpm, and she burns only 15 gallons an hour. Although her static waterline (at rest)
has changed little, she needs no tab at all to run at a comfortable 3-5 degrees under way.
Top speed with their gas engines had been 25 knots at 4200 rpm. She now tops out at more
than 28 knots at 2800 rpm. Sweet success.
Although Burkard refuses to divulge the level of his investment
in the project, 40 - 60 man hours is a good rule of thumb for repowering.
"Worth it?" Burkard says with a dreamy stare, "You
should see the old 46' Hat we took in trade last week. "
--Jay Coyle